The throttle body has been changed. RwpJtk from UTV Board. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. Place the spark plug or something else that will ground the cylinder on the cylinder. Since day one the Massimo transmission grinds when switching gears. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? The third factor has to do with maintenance, or the lack thereof. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. This issue should not worry you when driving in rough terrains. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. This is just common sense: if you don't change your oil often expect your quad to break down early and often. It died and wouldnt start. There may be debris or metal shavings constricting the gears. A properly functioning fuel injector will spray out a fine mist. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. You may also notice that your UTV becomes sluggish in 4WD. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. Your previous content has been restored. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Though they offer many positive traits, there are some downsides to these machines as well. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. The Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road adventures. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. factory workshop service and repair manuals for your ATV. Ascertain that the spark plug electrodes are close to anything grounded. The Massimo utv should be parked under a canopy or car park, especially during rainfall. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! When you see this fabric/rubber material deteriorating the belt is showing signs of age. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. It is supposed to spin freely in one direction and be locked in the other direction. / check oil for signs of water dilution, Its starts and runs fine. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! They are suited for rough terrain and can go places a truck cannot. Thanks for the info.. Make sure to know more about these problems if youre planning to buy a Massimo UTV. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Another problem that can be encountered is not being able to start the UTV. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Your coolant system should be bled of any air bubbles at this point. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. Anyone have anything positive or negative to share ? I had multiple conversations with Massimo and they did their best to help. Welcome to Off-Road Care. Call an expert to diagnose and troubleshoot the problem. Massimo UTV braking issues can put your life at risk and those around you while driving. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. So now I'm in the process of reassembling the vehicle. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Sometimes, the gear can only be changed after the engine is turned off. . Below is a list of common models and specs for them. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. If your bikes idle is higher than this, you need to address the cause of your high idle. Regular maintenance can sometimes fix performance issues. . Headlights going out while driving is the most common complaint. 1. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Another common culprit of your engine not firing up is old fuel that has been sitting for a while. How To Fix Massimo UTV Transmission Problems. 8:30 AM - 5:30 PM. MSRP: $823.99. Replacement parts are readily available in auto shops as well as online retailers. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. 2000 Suzuki Quadmaster 500. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 Add to Cart. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. The Massimo is made by Hisun and has the engine and transmission made in. What I found was it does not take much for it to become air bound. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. Garland, TX 75041-6107. Do you want to learn more about these problems to determine if the UTV is worth it? I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Another issue can happen when the brakes lock up. The gasoline pump or the carburetor are the two most prevalent causes. Make sure the battery is properly charged and in good condition. Reinstall the throttle body and start up your UTV. Winching 101: How Does an ATV Winch Actually Work? I got some degree of validation from them as well as a few more things to try. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Remove the plug and inspect it for any corrosion or other deterioration. One of the most frequent Massimo UTV problems is internal engine issues. Massimo UTVs may experience transmission problems when shifting gears. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . Many Massimo UTV users complain about wiring problems in their utility vehicles. As a preventive measure, avoid using the Massimo utv in the rain. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Note: Your post will require moderator approval before it will be visible. Required fields are marked *. That would be absolutely awful. Welcome to my world. Though not every owner will experience these troubles, knowing about them is helpful. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. I wish I had bought the Honda instead. Test your batterys voltage to ensure it is at 12 volts. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. The biggest safety component of a vehicle is the braking system. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. Is water circulating? View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. winch, roof, windshield, headlights/tail lights and turn signals. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. This site is owned and operated by Yard Floor. Copyright 2022 SC Autosports, LLC. WE ARE SORRY FOR THE INCONVENIENCE. To test your battery, youll need a multimeter set to voltage. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . BBB Business Profiles may not be reproduced for . Is there some type of adjustment that I need to make? It usually will start back up but continues running rough. Massimo utv is tough and can withstand any terrain. Page 1 READ THIS MANUAL CAREFULLY! Learn More. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. This problem is more common in Massimo 400 and 500 UTV. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Thanks! Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. The light came on again today. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. To bleed the air from the system of your UTV, follow the steps below. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. It might potentially indicate a problem with the parking brake. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. They are often thousands less than their competitors, but they still have their list of common problems. Why You Shouldnt. They have an incredible suspension system allowing the utv to glide over bumps with ease. Your ATV requires enough airflow both into and out of the engine. Poor acceleration is among the most frequent Massimo UTV problems. Hey Joe I had the exact same problem with my 750. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD You may need to change the air filter entirely; its a good idea to do so at least once a year. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. I had exactly same question. Inspect the air filter for blockage or damage. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. I pulled the plug and its brown as it should be. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. I have a Suzuki Quadmaster 500, that I got from a customer. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Email this Business. Model MSU-500 Camo. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Was: $121.09. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! The utv stands out amongst others in the following areas. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. I own a Hisun myself. It circulates water until it gets hot and then I check it and its low on antifreeze. Bearings inside the diff may be worn out or sized. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. These issues are discussed below. Need to replace the engine oil and tie harnesses back to the frame. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. At home, park your UTV in a car park. But even without creep, the problem may be with one of these components. Therefore, having fragile wiring defies this definition. 1. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. Your email address will not be published. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. When this happens, there is usually no need to worry. Add new oil to the correct level. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Browse Massimo Motor Msu 500 Utv/utility ATVs. Paste as plain text instead, Our team spends as much time off-roading as we can and we are excited to share all we learn with you. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. To 4WD a variety of reasons may have noticed that this phenomenon gets worse when trying to shift in out. With regular use, dirt clogs the ejector, resulting in starting,. 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